The F Male Injection Molding for Patch Cord is an F-type male coaxial cable termination for RG58, RG59, and RG6 coaxial cables. The connector is assembled with the prepared cable and secured through injection molding to form an integrated connector and cable termination.
Specification
|
Product Type |
F Male Injection Molding for Patch Cord |
|
DAYTAI Model |
CCFC-FM-WPPC |
|
Frequency Range |
DC~1000MHz |
|
Working Voltage |
335V Max |
|
Withstand Voltage |
750V Rms |
|
Center Contact |
≤ 10 mΩ |
|
Outer Contact |
≤ 5 mΩ |
|
Insulation resistance |
≥ 1000 MΩ |
|
Suitable for Cable |
RG6 Standard Shield Coaxial cable |
|
Construction Method |
Suitable for compression tool (CC-TCOM-JSLS, CC-TCOM-SLHS, CC-TCOM-RZX) is optional |
|
Material |
Brass Nickel Plated or Zinc Alloy |
|
Temp. Range |
-35~+60℃ |
F Male Injection-Molded Termination
Integrated Connector and Cable Structure: The prepared coaxial cable and F Male connector are positioned in the mold before injection molding, forming an integrated connector-to-cable assembly after cooling.
Molded Cable Transition: The molded housing covers the connector-to-cable transition, maintaining the specified cable exit position and providing mechanical support at the termination.
F Male Interface: The F Male connection interface remains exposed after molding for connection with compatible F Female ports.
Coaxial Cable Compatibility
RG6 / RG59 / RG58: Available for RG6, RG59, and RG58 coaxial cables, with the connector and molding configuration matched to the cable dimensions.
Custom Cable Matching: Connector and molding configurations can be adapted to the cable construction and outer diameter based on customer samples or drawings.
Product Features
Corrosion-Resistant Finish
Nickel-plated brass construction provides a corrosion-resistant surface for the connector.
High Insulation Resistance
The connector provides insulation resistance of ≥1000 MΩ for electrical isolation between conductive parts.
Low Contact Resistance
Contact resistance is ≤10 mΩ at the center contact and ≤5 mΩ at the outer contact for efficient electrical connection.
Wide Operating Temperature
Designed for operation from -35°C to +60°C.
Applications
CATV and Cable TV: Used for coaxial patch cords connecting cable TV equipment, distribution components, and F-type interfaces in residential and commercial networks.
Broadband Coaxial Connections: Suitable for coaxial cable assemblies used in broadband signal distribution where F-type connections are required.
Satellite TV: Applicable to coaxial patch cords connecting satellite receivers, distribution equipment, and compatible F-type ports.
RF Signal Distribution: Can be incorporated into coaxial cable assemblies for RF equipment and signal distribution systems within the applicable frequency and electrical requirements.
OEM Manufacturing
Cable & Connector Configuration: OEM production can be based on customer-specified cable type, connector configuration, cable length, and termination requirements.
Molded Housing Customization: Housing dimensions, cable exit configuration, shape, and color can be developed according to approved drawings or samples.
Product Identification: Logo, part number, label, and other product identification requirements can be incorporated into the production specification.
OEM Sample Approval: Samples can be produced for dimensional, assembly, and appearance approval before mass production.
Quality Control
Incoming Material Inspection: Check connector material, plating, molding material, and cable dimensions by visual inspection and dimensional measurement before production.
Molding Inspection: Check molded parts for flash, voids, cracks, deformation, and incomplete filling by visual inspection and sample measurement.
Termination Inspection: Verify connector position, cable insertion depth, and cable exit dimensions using gauges or calipers.
Dimensional Inspection: Measure critical connector and molded housing dimensions against approved drawings using calipers, gauges, or dedicated fixtures.
Electrical Inspection: Test continuity, contact resistance, and insulation resistance according to the approved product specification.
Mechanical Inspection: Perform sample pull and connector retention tests to verify mechanical security of the molded termination.
Final Inspection: Check appearance, connector interface, molding condition, termination, labeling, and packaging before shipment.
Manufacturing & Supply Capability
In-House Injection Molding: Injection molding is performed in-house using dedicated molds for F Male connector and cable configurations.
Mold Development: Tooling covers mold design, machining, trial molding, mold adjustment, and finalization before production.
Cable Assembly & Molding: Production includes cable preparation, connector assembly, mold positioning, injection molding, trimming, and inspection.
Batch Production: Production can be arranged for sample orders, pilot batches, and recurring bulk orders according to confirmed quantities and delivery schedules.
Batch Traceability: Production records identify the production batch, material batch, mold, production date, and inspection results for repeat-order control.
FAQ
Q: What is the difference between a molded F Male connector and a standard F Male connector?
A: A molded version integrates the connector and cable termination within an outer molded housing, while a standard F Male connector may be supplied as a separate termination component.
Q: Is this connector suitable for 75-ohm coaxial cable?
A: The applicable configuration can be supplied for 75-ohm coaxial cable systems. The cable and connector configuration should be confirmed according to the required electrical and mechanical specifications.
Q: Can the F Male connector be supplied as a finished patch cord?
A: Yes, if complete cable assembly is required, the patch cord can be specified by cable type, cable length, connector configuration, and end-to-end assembly requirements.
Q: How do I choose the correct F Male connector for my coaxial cable?
A: Confirm the cable type, outer diameter, conductor structure, shielding, and jacket dimensions. A cable sample or drawing can be provided for connector and molding configuration matching.
Q: Can I get a sample before placing a bulk order?
A: Yes. Samples can be produced for configuration, fit, appearance, and termination verification before mass production.
Q: What information should I provide for an OEM quotation?
A: Provide the cable specification, cable diameter, connector configuration, cable length, required quantity, housing requirements, labeling, and packaging requirements. A drawing or physical cable sample is useful for accurate evaluation.
Q: What is the typical MOQ for OEM production?
A: MOQ depends on the connector configuration, tooling requirements, and production quantity. The applicable MOQ can be confirmed after reviewing the required configuration.
Q: How long does OEM production take?
A: Lead time depends on whether new tooling is required, sample approval, order quantity, and production schedule. A specific lead time can be provided after the OEM requirements are confirmed.
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